7+ Atlas Divorced Transfer Case: Kits & Options


7+ Atlas Divorced Transfer Case: Kits & Options

A particular configuration involving a rugged switch case, this setup positions the unit individually from the transmission. This separation is achieved through a connecting driveshaft. For instance, in sure off-road automobiles, this association permits for better flexibility in drivetrain design and part placement.

This design provides a number of benefits, together with elevated floor clearance resulting from extra adaptable positioning and decreased stress on the transmission. Traditionally, it has been favored in functions demanding excessive sturdiness and flexibility, significantly in customized automobile builds or these topic to rigorous off-road circumstances.

The next sections will delve deeper into the technical specs, set up issues, and efficiency traits related to one of these system, offering an in depth overview of its performance and functions.

1. Sturdiness

The inherent design of this configuration immediately contributes to its enhanced sturdiness. Separating the switch case from the transmission permits for the usage of a extra sturdy switch case unit with out being constrained by the transmission’s mounting factors or measurement limitations. This separation additionally mitigates the direct switch of vibrations and stresses between the 2 elements, decreasing put on and tear on each. For instance, heavy-duty off-road automobiles using this method typically expertise extended operational lifespans of drivetrain elements in comparison with automobiles with directly-mounted switch instances subjected to related utilization circumstances.

Moreover, the driveshaft linking the transmission and switch case acts as a dampener, absorbing shocks and torsional stresses that may in any other case be transmitted on to the switch case. This buffering impact is especially advantageous in environments the place excessive articulation and uneven terrain are widespread. Take into account the appliance in rock crawling: the driveshaft’s potential to flex and take in impression vitality considerably reduces the probability of switch case injury.

In conclusion, the techniques sturdiness stems from its part isolation and the buffering impact of the connecting driveshaft. This configuration permits for the implementation of a stronger switch case unit and reduces the transmission of dangerous stresses, finally leading to a extra resilient and long-lasting drivetrain system appropriate for demanding functions. The elevated lifespan of the system reduces the frequency of upkeep and substitute, representing a tangible profit by way of each price and operational reliability.

2. Adaptability

Adaptability is a key attribute immediately enhanced by the separated configuration of a switch case unit. This design permits for a wider vary of integration choices and customizations not out there with directly-mounted techniques. The elevated flexibility advantages a wide range of functions.

  • Engine and Transmission Swaps

    The separated configuration simplifies the mixing of various engine and transmission mixtures. The connecting driveshaft permits for accommodating various lengths and output shaft configurations, which is essential in customized automobile builds or when upgrading to a extra highly effective drivetrain. Examples embrace adapting trendy engines to older chassis the place direct coupling can be structurally unattainable or prohibitively complicated.

  • Customized Driveline Angles and Lengths

    The impartial mounting of the switch case permits changes to driveline angles and lengths, optimizing efficiency and decreasing vibrations. That is significantly useful in lifted automobiles the place altered suspension geometry can introduce extreme driveline stress. By independently positioning the switch case, engineers can obtain optimum driveshaft angles, minimizing put on and maximizing energy switch effectivity.

  • Clearance and Packaging Options

    In off-road automobiles, the separate mounting permits for optimized placement to maximise floor clearance and defend the switch case from injury. The flexibility to place the unit independently of the transmission permits it to be tucked larger into the chassis or relocated to a extra protected space. That is significantly essential in rock crawling and different excessive off-road functions the place undercarriage safety is paramount.

  • Auxiliary Tools Integration

    The out there house across the switch case facilitates the mixing of auxiliary gear, comparable to hydraulic pumps or energy take-offs (PTOs). This makes it an appropriate choice for automobiles requiring further performance past primary propulsion, comparable to utility automobiles or specialised off-road gear. The separate mounting permits these equipment to be built-in with out compromising the core performance of the drivetrain.

In conclusion, the adaptability inherent within the system stems from its decoupled design. This separation gives options for drivetrain integration, driveline optimization, floor clearance enhancement, and auxiliary gear integration. These components contribute to a flexible system relevant in lots of automobile configurations and functions the place customization and flexibility are paramount.

3. Floor Clearance

Floor clearance, the minimal distance between the automobile’s lowest level and the bottom, is a essential consider off-road functionality. The configuration of the switch case immediately impacts the achievable floor clearance and, consequently, the automobile’s potential to navigate obstacles. The particular configuration permits design flexibility in attaining optimum floor clearance.

  • Unbiased Placement

    In contrast to built-in switch instances, this sort could be positioned independently of the transmission and body rails. This separation permits engineers to boost the switch case larger inside the chassis, minimizing its vulnerability to impacts from rocks, logs, and different obstacles. Direct mounting typically restricts placement choices resulting from house constraints, limiting the potential for maximizing floor clearance.

  • Driveshaft Concerns

    The driveshaft linking the transmission and switch case permits the latter to be positioned in a much less uncovered location. This design permits for the strategic routing of the driveshaft to keep away from obstacles and reduce its impression on total floor clearance. The driveshaft itself can be protected with skid plates, additional enhancing the system’s resilience in difficult terrain.

  • Aftermarket Skid Plates

    The configuration permits for the simple set up of aftermarket skid plates particularly designed to guard the switch case. These skid plates could be fabricated from high-strength supplies to protect the switch case from direct impacts, stopping injury and guaranteeing continued operation even in excessive circumstances. The accessible mounting factors supplied by the divorced configuration simplify the attachment of those protecting elements.

  • Suspension Raise Compatibility

    When mixed with suspension carry kits, the divorced design permits for attaining even better floor clearance. Lifting the automobile’s suspension raises your complete chassis, together with the switch case. The impartial mounting of the switch case ensures that driveline angles stay inside acceptable limits, stopping extreme put on and vibration. The adaptability of the divorced configuration facilitates the mixing of suspension carry techniques with out compromising drivetrain integrity.

The inherent design of the system gives inherent benefits in maximizing floor clearance, a essential side of off-road efficiency. The flexibility to place the switch case independently, defend it with skid plates, and seamlessly combine it with suspension carry kits leads to a automobile able to traversing difficult terrain with decreased danger of injury. Thus, this particular switch case configurations contributes considerably to the general functionality and sturdiness of off-road automobiles.

4. Driveshaft Linkage

The driveshaft linkage is an integral part immediately facilitating the perform of an system the place the switch case is mounted individually from the transmission. This driveshaft serves because the essential mechanical connection transmitting rotational energy from the transmission output to the switch case enter. With out this linkage, the separated configuration can be functionally inoperable. The size, materials, and building of the driveshaft are essential design issues immediately influencing the system’s total efficiency and sturdiness. The driveshaft should face up to important torsional stress and angular variations arising from automobile articulation and suspension motion. Instance: A heavy-duty off-road automobile using a system would require a sturdy driveshaft constructed from high-strength metal to deal with the acute hundreds and angularity encountered throughout rock crawling, stopping failure and guaranteeing continued energy supply to the axles.

The operational effectiveness of the driveshaft linkage is carefully tied to the alignment and phasing of the common joints (U-joints) or constant-velocity (CV) joints at every finish. Misalignment or improper phasing can introduce vibrations, extreme put on, and potential driveline failure. Instance: In a lifted automobile, it’s important to make sure correct driveline angles to reduce these points. This may occasionally contain utilizing double-cardan driveshafts or different specialised elements to accommodate the elevated angularity. Failure to handle these issues can result in untimely failure of the U-joints, switch case bearings, or transmission output shaft. One other instance can be the necessity to steadiness the driveshaft to cut back high-speed vibrations and enhance the lifetime of the driveshaft.

In conclusion, the driveshaft linkage shouldn’t be merely a connecting part however a vital factor dictating the operational feasibility and efficiency traits of the system. Its design and upkeep immediately impression the system’s sturdiness, effectivity, and reliability. Any compromise within the high quality or set up of the driveshaft linkage will negatively have an effect on your complete system, underscoring the significance of cautious consideration and adherence to correct engineering practices. The driveshaft choice is essential and should be correctly specd to the appliance to make sure system longevity.

5. Stress Discount

The separated mounting of a switch case, essentially, reduces stress on related drivetrain elements. Direct-mounted switch instances transmit vibrations and torsional hundreds on to the transmission housing. This configuration isolates the transmission from these stresses, mitigating put on and potential failure. This stress discount is a major profit in demanding functions.

For instance, in heavy-duty vans working in off-road environments, the impartial mounting permits the switch case to soak up impacts and stresses from uneven terrain with out immediately transferring them to the transmission. The driveshaft acts as a versatile coupling, dampening vibrations and accommodating slight misalignments. Take into account a state of affairs the place a automobile encounters a sudden impression whereas rock crawling; the driveshaft flexes and absorbs a portion of the vitality, stopping the transmission housing from experiencing the complete drive of the impression. This design alternative could be efficient in rising transmission lifespan, which minimizes downtime.

In conclusion, stress discount is an intrinsic profit realized by means of the system. The separation isolates drivetrain elements, gives for the usage of a dampening driveshaft, and results in enhanced sturdiness and longevity of the transmission and switch case elements. These advantages are important in functions the place the drivetrain is subjected to heavy hundreds and excessive circumstances. The elevated reliability interprets to decrease upkeep prices and a extra resilient automobile total.

6. Customized Builds

The utilization of a separated switch case configuration finds a distinguished place inside customized automobile builds, pushed by its inherent adaptability and enhanced design flexibility. This isn’t a mere coincidence, however a direct consequence of its potential to accommodate non-standard drivetrain configurations typically encountered in these initiatives. The character of customized builds typically entails the mixing of disparate elements, comparable to engines and transmissions from totally different producers or mannequin years. A directly-coupled switch case could current important challenges in such situations resulting from compatibility points, dimensional constraints, and mounting limitations. The divorced configuration successfully circumvents these limitations.

As an example, take into account a basic truck restoration undertaking the place the proprietor seeks to put in a contemporary, high-performance engine and transmission. The unique switch case, designed for the automobile’s inventory powertrain, might not be suitable with the brand new transmission’s output shaft or torque capability. Using the system permits for the collection of a switch case independently matched to the brand new powertrain’s specs, whereas the driveshaft connecting the transmission and switch case bridges any dimensional or compatibility gaps. This leads to a extra sturdy and dependable drivetrain resolution, tailor-made to the precise necessities of the customized construct. Moreover, in customized rock crawling rigs, the system gives the builder freedom to place the switch case in a location that maximizes floor clearance and minimizes vulnerability to impacts, a vital consideration in excessive off-road environments.

In conclusion, the prevalence of system configurations in customized builds is a testomony to its versatility and talent to unravel complicated drivetrain integration challenges. Its inherent adaptability permits builders to beat dimensional constraints, compatibility points, and efficiency limitations, leading to extremely custom-made and optimized automobiles. The system is a basic enabler in customized automobile building, offering the required flexibility to appreciate distinctive and demanding designs. The flexibility to pick the person elements of the drivetrain and combine them on this configuration is a basic factor in creating a really custom-made automobile.

7. Off-Street Efficiency

Off-road efficiency is considerably enhanced by the strategic employment of a switch case configuration. The design permits for elevated floor clearance, improved driveline angles, and better flexibility in part placement, all of which immediately contribute to a automobile’s potential to navigate difficult terrain. The system permits for a decrease crawl ratio which is useful in excessive conditions.

Take into account, for instance, a automobile designed for rock crawling. This typically incorporates the talked about switch case configuration. The improved floor clearance reduces the chance of undercarriage injury, whereas optimized driveline angles reduce stress on U-joints and driveshafts throughout excessive articulation. Moreover, the flexibility to independently place the switch case unit permits for optimized weight distribution and safety from impacts. One other sensible software entails desert racing, the place the system’s robustness and talent to deal with excessive torque hundreds are paramount. The system permits for a extra sturdy building for the automobiles.

In conclusion, the connection between system and off-road efficiency is direct and causal. The design traits of the divorced switch case immediately handle widespread limitations encountered in off-road environments. The system enhances a automobile’s potential to beat obstacles, face up to harsh circumstances, and ship dependable energy to the wheels. Understanding this connection is essential for optimizing automobile design and attaining superior off-road capabilities. The rugged design is efficient in creating a really sturdy design.

Continuously Requested Questions

The next addresses prevalent inquiries associated to the design, performance, and software of a particular switch case configuration.

Query 1: What defines a divorced switch case configuration?

A divorced configuration describes an association the place the switch case is mounted individually from the transmission, related by a driveshaft. This contrasts with direct-mounted switch instances that bolt on to the transmission.

Query 2: What are the first benefits of a divorced setup?

Benefits embrace elevated floor clearance, enhanced design flexibility, decreased stress on the transmission, and flexibility to customized automobile builds.

Query 3: How does the driveshaft linkage have an effect on system efficiency?

The driveshaft should be appropriately sized and phased to reduce vibrations and guarantee environment friendly energy switch. Improper set up or upkeep can result in untimely put on and potential failure.

Query 4: In what functions is a divorced switch case mostly used?

This method is often utilized in off-road automobiles, customized builds, and functions requiring excessive floor clearance or the mixing of disparate drivetrain elements.

Query 5: Does a divorced configuration require specialised upkeep?

Upkeep necessities are just like these of different drivetrain elements. Common inspection and lubrication of the driveshaft U-joints or CV joints are important.

Query 6: How does this configuration enhance sturdiness?

Separating the switch case from the transmission reduces direct stress switch, permitting for a extra sturdy switch case unit and rising the lifespan of each elements.

In abstract, the system provides distinct benefits in particular functions, significantly the place adaptability, floor clearance, and drivetrain sturdiness are paramount. Cautious consideration of the design parameters and upkeep necessities is essential for optimum efficiency.

The next part will delve into set up issues and potential challenges related to implementing the design.

Atlas Divorced Switch Case

Correct implementation of a system configuration requires cautious consideration to particular particulars. Overlooking these points can compromise efficiency and longevity.

Tip 1: Driveshaft Choice is Paramount. The driveshaft connecting the transmission and switch case should be appropriately sized for the appliance’s torque and working velocity. Underneath-specifying the driveshaft can result in untimely failure. Instance: A high-performance software necessitates a driveshaft fabricated from high-strength metal with correctly sized U-joints.

Tip 2: Driveline Angle Administration is Important. Extreme driveline angles induce vibrations and speed up U-joint put on. This turns into particularly related in lifted automobiles. Options embrace utilizing double-cardan joints or adjustable management arms to optimize driveline geometry.

Tip 3: Safe Mounting is Non-Negotiable. The switch case mounting system should be sturdy sufficient to resist the automobile’s supposed use. Weak or improperly designed mounts can result in vibration, noise, and even catastrophic failure. Reinforcing the body and utilizing high-grade {hardware} is advisable.

Tip 4: Sufficient Clearance Should Be Ensured. The switch case and driveshaft should have sufficient clearance from different automobile elements, particularly suspension and exhaust techniques. Interference may cause injury and compromise efficiency.

Tip 5: Correct Lubrication is Important. Common lubrication of the switch case and driveshaft elements is essential for sustaining clean operation and stopping put on. Adhere to the producer’s suggestions for lubricant sort and repair intervals.

Tip 6: Skid Plate Safety is Extremely Advisable. Putting in a skid plate to guard the switch case from impacts, particularly in off-road functions, is a prudent funding. The skid plate ought to be constructed from sturdy supplies and securely mounted.

Tip 7: Correct Measurement is Required. Correct driveline angle is essential, subsequently be sure you get exact measurements.

Adhering to those suggestions will improve the reliability and efficiency of the system. Correct implementation ensures that the advantages are totally realized, and the potential drawbacks are minimized.

The concluding part will summarize the important thing benefits and functions of the system and handle any remaining issues.

Atlas Divorced Switch Case

The previous evaluation has explored the core attributes of the atlas divorced switch case configuration. It has established that its separated design provides notable benefits in particular contexts, significantly the place adaptability, floor clearance, sturdiness, and customizability are paramount. The evaluation detailed the significance of driveshaft linkage, stress discount on related elements, and the functions the place this method proves simplest, particularly in customized automobile builds and demanding off-road environments.

The choice and implementation of an atlas divorced switch case ought to be predicated on an intensive understanding of its advantages and limitations. Its inherent design flexibility makes it a strong device within the arms of knowledgeable engineers and builders. The way forward for this method lies in continued refinement of its design and integration with superior automobile applied sciences. Its relevance will persist so long as the calls for for sturdy, adaptable, and high-performing drivetrain options proceed to evolve.